Embedded Hardware Design & Development
In today’s rapidly evolving technological landscape, businesses need reliable, high-performance embedded systems to stay ahead of the competition. Our expert team at TETON specializes in crafting innovative, customized, and efficient embedded hardware solutions tailored to meet your specific requirements. With years of experience and a passion for innovation, we empower businesses across diverse industries to transform their ideas into reality. Our hardware design team builds safe and cost-effective embedded systems. Leverage our embedded hardware engineering services to conceptualize and craft your product. Our journey begins with a proof of concept (PoC) and extends seamlessly to a fully functional Minimum Viable Product (MVP). Supported by our proficient mechanical and electrical engineers, we guide you through every stage of design and development, ensuring a robust and innovative end result.
We begin our projects by carefully evaluating the feasibility of your product idea. Our skilled technical experts analyze project specifications and input data, providing multiple design options to develop your device. Throughout the embedded product development process, your item undergoes several iterations and reviews to achieve the desired outcome. Our dedicated engineering team specializes in offering comprehensive hardware product design services, customized to meet your specific needs. Explore our services to transform your innovative ideas into successful, market-ready products.
In the realm of electronic product development, the schematic design serves as the cornerstone of the entire process. At TETON, our dedicated engineers meticulously craft detailed schematic diagrams that outline the fundamental architecture and components of your electronic circuitry. With a keen focus on precision and innovation, we translate your conceptual ideas into a visual representation, specifying how every element of your electronic system interconnects and operates. Our experts bring a wealth of experience and technical prowess to the table, ensuring that the schematic design aligns seamlessly with your project requirements. Through this essential phase, we lay the groundwork for a robust, efficient, and reliable electronic circuit, setting the stage for the subsequent stages of your product’s development journey. To deliver this Schematic design service, we use professional CAD software, such as Altium Designer, to define modules and design the connectivity between different components.
In the realm of PCB layout at TETON, precision meets expertise. Once the schematic blueprint is imported, our skilled team meticulously places components on the board and intricately routes the traces, considering factors such as required layers and component dimensions limited by the housing size. Our PCB layout services go beyond basic placement and routing; we delve deep into signal integrity analysis and assess electrical limitations, ensuring the robustness and safety of the board-level architecture. In complex layouts, we integrate simulations into our custom circuit board design services, ensuring optimal conductor routing. Cost-effectiveness is paramount, so we carefully consider conductor paths, a pivotal element influencing PCB manufacturing expenses. Additionally, we conduct rigorous DFM/DFA analyses, minimizing design revisions, cutting development costs, and accelerating time to market.
Our Embedded Design Services seamlessly extend to crafting purposeful enclosures at TETON. Elevate your product’s visual appeal and functionality with our expert designers. We meticulously blend aesthetics with functionality, offering tailored solutions for diverse needs, including precise PCB fitting within the enclosure. From material selection expertise to seamless integration with embedded systems, our approach ensures your device stands out. Trust us to encapsulate your innovation in a design that captivates users within a sleek, durable, and uniquely tailored enclosure.
Our Hardware Design Services excel in Prototyping and Assembly, where ideas materialize into reality. Our skilled team crafts precise prototypes for a hands-on product preview, meticulously refining details before mass production.
We test the prototype for environmental factors, product safety, and functional verification. Once the prototype has been verified by our embedded hardware developer, it must be certified in compliance with the necessary standards. We also make sure the hardware is supported by required compliance and certifications.
While our electronic development service focuses on the conceptualization and design of devices, we extend our support to guide you seamlessly into the manufacturing phase. Although we do manufacturing in small quantities, we are equipped to connect you with reputable companies and professionals specialized in bringing your designs to life. Alongside this connection, we provide all essential design documents crucial for manufacturing, including assembly drawings, Gerbers, PCB production files, bill of materials (BOM) or product structure, 3D models, and comprehensive testing instructions. This collaborative approach ensures a smooth transition from design to the tangible realization of your hardware.
While our forte lies in specialized and low-volume device production, we seamlessly extend our services to encompass mass production through trusted partnerships. We take pride in assuming full responsibility for the mass production process, ensuring a seamless transition from prototype to large-scale manufacturing. Our commitment to precision, quality, and reliability remains steadfast, providing you with a comprehensive solution for all your production needs.
Beyond production, we stand as your steadfast partner, offering comprehensive technical support across all facets. Our dedicated team ensures you’re equipped with assistance in every aspect of your project. From troubleshooting to fine-tuning, we provide responsive and reliable technical support, guaranteeing that your devices operate seamlessly. Your success is our priority, and our commitment to ongoing support reflects our dedication to your project’s excellence.
Hardware Services We Offer
Our Approach to Hardware Development
Requirement Gathering
In this crucial phase, we collaborate closely with you to understand your unique project requirements, including features, functionalities, and performance expectations. Clear requirements serve as the foundation for the entire development process.
Specification Development
We meticulously document the gathered requirements into detailed technical specifications. These specifications act as a blueprint, outlining the precise elements of your hardware product, ensuring alignment with your vision and business objectives.
Functional Design
Our skilled engineers translate the technical specifications into a functional design. This phase focuses on the overall architecture and behavior of the product, ensuring that the proposed solution meets all the defined requirements and objectives.
Schematic Design
The schematic design phase involves creating a detailed diagram illustrating the components, connections, and functionality of the electronic circuit. Our experts carefully design the circuitry to optimize performance, reliability, and efficiency.
PCB Design
Our team transforms the schematic into a physical PCB (Printed Circuit Board) layout. Precision is key during this phase, ensuring the proper placement of components and routing of connections. The PCB design forms the core of your hardware product.
Testing, Iteration, and Bring-up
Rigorous testing and iteration are conducted to identify and rectify issues. Prototypes are thoroughly evaluated, allowing us to refine the design. The bring-up process ensures that the hardware functions as intended, validating its performance and reliability.
Enclosure and Packaging Design
We craft the external design, encompassing both aesthetics and functionality. The enclosure is meticulously designed to house the hardware securely while providing an appealing and user-friendly appearance. Packaging design ensures safe transport and a memorable unboxing experience for customers.
Pilot Batch Production
A small pilot batch is produced for further testing and validation in real-world conditions. This phase allows us to assess the manufacturing process, quality control measures, and overall product performance before scaling up to mass production.
Mass Production:
With a validated design and streamlined manufacturing processes, we move into mass production. High-quality products are manufactured at scale, ensuring consistency and meeting market demands. Stringent quality control measures are implemented throughout the production process.